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Total energy consumption
by business group

2004
A Bauxite and Alumina 18.2%
B   Primary Metal   66.4%
C   Rolled Products Americas and Asia   4.6%
D   Rolled Products Europe   3.7%
E   Engineered Products   3.1%
F   Packaging   4.0%




Alcan historical energy consumption
Alcan smelters
in kW-h/kg aluminum
     
2004
14.9
2003
15.2
2002
15.1
2001
15.4
2000
15.9
1999
15.8




Total energy consumption
in millions of GJ
     
2004*
415
2003**
293.9
2002**
295.1

The increase in total energy consumption in 2004 is largely due to Pechiney acquisition.

Alcan started in 2004 to report the energy used by installations on site, excluding efficiency for energy production off site. This figure is more representative for the efficiency of Alcan's own processes, the total amount being 256 million GJ in 2004.
**  Energy figures for 2002 and 2003 include about 10% of energy used for transportation of products to customers. The transportation energy will not be included in the energy figures in the future as the accuracy is much lower than for the other energy data.


Total energy consumption rate
in GJ/US$ sales
     
2004
0.017
2003
0.021
2002
0.024

The total energy consumption includes all the direct energy sources used on site as well as the indirect energy sources to produce the energy consumed by Alcan sites as electricity, heat and steam (this means it includes efficiency of energy generation off site).




Alcan's total energy mix
all operations

2004
A Renewable 31%
B   Natural Gas   12%
C   Nuclear   7%
D   Petroleum   24%
E   Coal   26%

2003
A Renewable 44%
B   Natural Gas   13%
C   Nuclear   1%
D   Petroleum   17%
E   Coal   25%

2002
A Renewable 45%
B   Natural Gas   13%
C   Nuclear   0%
D   Petroleum   17%
E   Coal   25%

Today, about 31% of the energy used by Alcan is from clean, renewable hydroelectric sources. With the acquisition of Pechiney, the energy mix changed to include more nuclear and petroleum-based sources. For smelting, 66% of the energy used has no GHG emissions, of which 57% is based on hydroelectricity and 9% on nuclear.




Energy mix
Alcan smelting operations only

2004
A Renewable 57%
B   Natural Gas   6%
C   Nuclear   9%
D   Petroleum   2%
E   Coal   26%




Total water use
in millions of m3
     
2004
254.8
2003
177.8
2002
163.56

The increase in total water use is due to the Pechiney acquisition.


Total water use rate
in millions of m3 per million of US$ sales
     
2004
0.0102
2003
0.0128
2002
0.0131

Alcan demonstrated significant improvement in 2004, reducing its rate of water consumption. GO-PDM, a data collection tool that will improve the ability to assess its use of water resources and identify opportunities for improving performance, is currently being implemented.




Water consumption by source

2004
A Ground water 31%
B   Seawater   32%
C   Surface water   29%
D   Water from public network   8%

2003
A Seawater (cubic metres) use for power 38%
B   Tank/Rainwater (cubic metres)   7%
C   Fresh surface water river/lake (cubic metres)   29%
D   Alcan-owned well/bore hole water (cubic metres)   19%
E   Public net drinking water (cubic metres)   6%
F   Water recycled from bauxite residue lakes   1%

Alcan's definitions of water sources were modified between 2003 and 2004.

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