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Environmental Releases
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Environmental Releases as a key area of focus
Short or long term Business groups most affected Stakeholders most affected/involved
Both Bauxite and Alumina, Primary Metal,
Packaging
Communities, Government

As part of Alcan’s environmental, health and safety management system, environmental releases present a number of challenges due to the wide variety of air, land and water issues related to the diverse operations of the Company’s four business groups.

Key Challenges and Opportunities:
•   Bauxite and Alumina: dust, bauxite residue, marine impacts, caustic soda.
•   Primary Metal: dust, polycyclic aromatic hydrocarbons (PAHs), fluorides, oil residues, spent potlining.
•   Engineered Products: minimization and recycling of used aluminum (including customers' used materials), volume reduction and sustainable disposal of solid waste, rolling oils, emulsions, and caustic soda.
•   Packaging: volatile organic compounds (VOCs), hazardous solid waste, solid waste, recycled material.

As illustrated in the process flow diagram in figure 1, Alcan's industrial activities generate a number of environmental releases. The Company's approach to managing these releases is an integral part of the EHS FIRST management approach. All Alcan sites are required to have a program for the management of environmental releases that conforms to the ISO 14001 standard. It is broad in scope and covers releases to air and water at all Alcan sites to minimize potential environmental impacts, material losses and operational costs, while conforming to all applicable regulatory standards. This includes a thorough analysis of all process inputs and outputs as well as awareness of both on-site and off-site impacts associated with the environmental releases. After evaluating the significance and the potential for improvement, priority objectives and targets are set.

Figure 1: Environmental Releases
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This approach enables Alcan to meet a wide range of legal/regulatory requirements worldwide, and fosters its ability to exceed such requirements where possible and minimize any adverse environmental impacts from operations and business practices. Alcan leadership in reducing the environmental footprint associated with its operations and success in this regard is a key part of ongoing public acceptance of its operations over the short and long term and continued "renewal" of its licence to operate. Alcan's values, policies, and management systems all form a Company culture that respects the communities and the natural environment by conserving resources, minimizing negative impacts and ensuring the health and safety of all stakeholders.

Within EHS FIRST, specific emphasis is placed on the management of waste, with standardized requirements for all sites for monitoring, segregating, handling, storage and treatment. The sites must evaluate waste minimization options such as recycling, technological improvements, changes in material inputs, improvements to operating practices and processes, and product design.

With the reinforcement of environmental regulations and greater public concern about the potential impact of waste sites and landfill sites, companies like Alcan must operate and/or use third-party sites that are appropriately designed to prevent impact on the environment. Consequently, Alcan recognizes its responsibility to reduce at source the waste sent to such sites, while ensuring that all Company sites are managed in such a way that environmental protection is a constant priority. Internal policy dictates that waste disposal sites that cannot comply with environmental regulations must be closed and rehabilitated.

Total hazardous waste
in thousands of tonnes
     
 
 
     
2004
97
2003
61
2002
831

Recycled
Landfilled
Incinerated

The increase in total 2004 hazardous waste tonnage compared to 2003 is attributable to the Pechiney acquisition.

Total hazardous waste trends vary as specific substances are subject to regulatory changes and individual country classifications. For example, Alcan data in 2003 shows a large decrease over 2002 due to residue disposal pond returned supernatant liquor at the Gove, Australia refinery being declassified as hazardous waste in 2003.

Bauxite residue is excluded in 2003 and 2004 and is now reported separately.


Total hazardous waste rate
in tonnes of hazardous waste per million US$ sales
     
 
 
     
2004
3.89
2003
4.40
2002
66.57

Recycled
Landfilled
Incinerated




Environmental events
total number of minor events
     
2004
324
2003
256
2002
259

The increase in environmental events can be attributed to the Pechiney acquisition. Pechiney implemented incident reporting in 2004.

The Alcan share of 2004 minor events is 180, a very significant decrease compared to 2003.


Environmental events rate
minor events per million hours worked
     
2004
1.76
2003
2.24
2002
2.62

Minor environmental events result in minor or no harm or injury to any person or wildlife and insignificant damage to habitat. The impacts, if any, are temporary in nature, with total restoration occurring in a short period of time. No major environmental events occured during the reporting period.




Due to the process-specific nature of environmental releases (including waste), key issues, challenges and successes will be discussed on a business group basis.

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