Economic

(in millions of US$ unless otherwise stated) 2004 2005 2006
Average Number of Employees
in thousands
82 63 65
Income Statement Items
Sales and Operating Revenues 24,948 20,320 23,641
Business Group Profit (BGP)1 3,611 2,873 4,380
Payroll/Benefits*,2,3 3,314 4,232 4,404
Research and Development Expenses4 239 227 220
Income taxes 375 257 665
Balance Sheet Items
Operating Working Capital 2,380 1,380 1,861
Total assets as at December 31 33,341 26,638 28,939
Total Debt* 9,400 6,415 5,979
Common Shareholders’ Equity 10,566 9,484 10,934
Capital Employed5 20,600 17,000 17,000
Cash Flow Items
Cash from Operating Activities from Continuing Operations 1,739 1,535 3,040
Cash Used for Capital Expenditures 1,269 1,742 2,081
Cash Used for Business Acquisitions 466 112 201
Financial Ratios
Debt as a percentage of invested capital
in %
46 40 35
Operating Return on Capital Employed6
in %
5 6.7 12.3
Cumulative Total Return7
(Based upon an initial investment of US$100 on December 31, 2001 with dividends reinvested)
in %
44 37 66

 

Community Investment

  2004 2005 2006
Canadian Donations and Sponsorships
in millions of CAD
in millions of US$
9.4
7.3
8.6
7.1
9.9
8.8
Donations and Sponsorships Worldwide
in millions of US$
10.1 10.5 11.1

 

EHS FIRST**

  2004 2005 2006
Environment
Total Energy Consumed by Alcan's Installations
(excluding efficiency of energy generation)
in millions of GJ
339 281 277
Total Energy Consumption Rate
in GJ/US$ sales
0.014 0.014 0.012
Historical Energy Consumption Rate – Smelters
in kWh/kg aluminum
14.9 14.5 14.5
Index of Direct and Process (Scope 1) CO2 Equivalent Emissions
per unit of production (%)
100 98
Absolute GHG Emissions (Scope 1 + Scope 2)
in millions of tonnes of CO2 equivalent
39.6 32.8 31.9
Absolute GHG Emissions Rate
in tonnes of CO2 equivalent per thousand US$ sales
1.59 1.61 1.35
Total Direct and Process GHG Emissions (Scope 1)
in millions of tonnes of CO2 equivalent
23.7 20.9 20.3
Total Direct and Process GHG Emissions Rate
in tonnes of CO2 equivalent per thousand US$ sales
0.95 1.03 0.86
Total Indirect GHG Emissions (Scope 2)
in tonnes of CO2 equivalent in millions of tonnes of CO2 equivalent
15.9 11.9 11.6
Total Indirect GHG Emissions Rate
in tonnes of CO2 equivalent per thousand US$ sales
0.64 0.58 0.49
PFC Emissions Rate
in tonnes of CO2 equivalent per tonne of hot metal produced
1.6 1.1 0.9
GHG Emissions Rate from Aluminum Production – Smelters
in tonnes of CO2 equivalent per tonne of hot metal produced
6.2 5.9 5.7
GHG Emissions Rate from Alumina Hydrate Production
in tonnes of CO2 equivalent per tonne of alumina hydrate
0.89 0.89 0.91
Total Area Mined for Bauxite
in hectares
226 136 167
Total Area (Mined for Bauxite) Rehabilitated
in hectares
26 40 182
Mined Area Rehabilitated Rate
in hectares rehabilitated per hectare mined
0.12 0.29 1.09
Total Water Use
in millions of m3
277.8 267.1 284.3
Total Water Use Rate
in millions of m3 per million of US$ sales
0.0111 0.0131 0.0120
Major Environmental Events
0 0 0
Significant and Moderate Environmental Events8 390
Significant and Moderate Environmental Events Rate8
in number of events per million hours worked
2.71
Total Hazardous Waste
in thousands of tonnes
169 135 137
Total Hazardous Waste Rate
in tonnes per million US$ sales
6.78 6.64 5.79
Total Non-Hazardous Waste
in thousands of tonnes
931 791 793
Total Non-Hazardous Waste Rate
in tonnes per million US$ sales
37.32 38.95 33.54
Bauxite Residue
in thousands of tonnes
4,130 3,220 3,161
Bauxite Residue Rate
in tonnes per tonne of alumina hydrate produced
0.84 0.81 0.85
Generated Spent Potlining
in thousands of tonnes
80.7 74.7 79.4
Generated Spent Potlining Rate
in kilograms per tonne of hot metal produced
26.2 24.3 26.4
Primary Metal Particulate Matter Emissions
in tonnes
11,264 8,417 8,650
Primary Metal Particulate Matter Emissions Rate
in kilograms per tonne of hot metal produced
3.4 2.7 2.8
Primary Metal Fluoride Emissions
in tonnes
4,689 2,888 3,154
Primary Metal Fluoride Emissions Rate
in kilograms per tonne of hot metal produced
1.41 0.94 1.03
Primary Metal PAH Emissions – Söderberg smelters
in tonnes
523 283 271
Primary Metal PAH Emissions Rate – Söderberg smelters
in kilograms per tonne of hot metal produced
0.91 0.73 0.70
Total SO2 Emissions
in thousands of tonnes
123.2 113.4 102.0
SO2 Emissions – Bauxite and Alumina
in thousands of tonnes
36.5 33.1 30.4
SO2 Emissions Rate (Bauxite and Alumina)
in kilograms per tonne of alumina hydrate produced
7.4 8.4 8.2
SO2 Emissions – Primary Metal
in thousands of tonnes
86.2 79.9 71.2
SO2 Emissions Rate (Primary Metal)
in kilograms per tonne of hot metal produced
24.5 23.5 23.7
Packaging VOC Emissions
in thousands of tonnes
36.6 36.6 37.0
Packaging VOC Emissions Rate
in tonnes per million US$ packaging sales
6.08 6.10 6.21
ISO 14001 Certification9
sites registered in %
60 90 91
Safety
OHSAS 18001 Certification9
sites registered in %
53 88 91
Recordable Case Rate10
per 200,000 hours worked
1.79 1.50 1.16
Lost Time Injury/Illness Rate11
per 200,000 hours worked
0.68 0.54 0.39
Days Lost Rate (including fatalities)
per 200,000 hours worked
50.42 22.49 39.76
Number of Fatalities 4 0 2
Fatality Case Rate
per million hours worked
0.02 0 0.01
Serious Injury Case Rate
per million hours worked
0.28 0.22

Excludes data from businesses held for sale and discontinued operations.
**  All figures included in this report represent real holdings over time. All environmental, health and safety data excludes joint ventures and related companies where Alcan holdings are less than 50% and/or the site is not managed by Alcan. As an exception, greenhouse gas (GHG) and energy figures include contributions from all joint ventures and related companies based on percentage of ownership, regardless of management control over the fatality. Any exceptions to the above are explicitly referenced with the relevant data where applicable.
For a definition of "Business Group Profit (BGP)", please refer to the Glossary section of this Report. Further information on Business Groups is disclosed in note 33 – Information by Operating Segments in the Company's 2006 Annual Report on Form 10-K.
Payroll/Benefits includes all costs for active employees on an accrual basis for gross wages and salaries, variable compensation, bonuses and all fringe benefits such as pension, life insurance, unemployment insurance, medical and dental plans.
Data for 2005 does not include Novelis data while data for 2004 includes a small portion of Novelis (former Alcan plants), but does not include data for the plants transferred to Novelis that were former Pechiney plants.
Alcan's research and development (R&D) comprises a system of research laboratories, applied engineering centres and plant technical departments covering all major markets and regions. For further details, refer to Part I, Item 1E – Research and Development in the Company's 2006 Annual Report on Form 10-K.

Capital employed is the sum of total debt and borrowings, net deferred income taxes, minority interests, preference shares, common shareholders’ equity and net assets held for sale.

Operating return on capital employed is operating earnings excluding the impact of minority interests and after-tax interest expense (using a Canadian statutory tax rate of 33% for 2006 and 32% for 2005 and 2004) divided by average capital employed. Operating earnings is Income from continuing operations adjusted for Foreign currency balance sheet translation and Other Specified Items as defined in the Glossary section of this Report.
Cumulative total shareholder return on $100 invested in Alcan Inc. shares as at December 31, 2001, assuming the reinvestment of all dividends. For further details, please refer to Performance Graphs in the Company's 2007 Proxy Circular.
In 2006, Alcan refined its definitions of environmental events. The new definitions make previous periods incomparable to 2006.
As of 2003, all new sites (acquired or commissioned by Alcan) are required to fulfill certification within two years. By the end of 2006, Alcan had met its objective of 100% certification for all sites acquired prior to 2004.
10  Year-to-date rate as at the end of June 2007 was 0.80.
11  Year-to-date rate as at the end of June 2007 was 0.26.
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