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In addition to sustainable actions discussed throughout this report,
the following examples represent a cross section of initiatives
related to corporate sustainability within the Alcan Primary Metal
Group.
Reducing Polycyclic Aromatic Hydrocarbon (PAH) Emissions
In our aluminum smelting operations, we currently use two different
cell technologies: prebake and Söderberg. In prebake smelters,
the anode is composed of blocks of solid carbon that are baked before
use in the smelting pot, whereas the Söderberg system uses
a carbon anode that is baked in the smelting pot. In the latter,
a combination of pitch and calcined coke is periodically added to
the anode in paste form, with process heat solidifying it on the
anode. Of the two types of Söderberg technology in our older
smeltershorizontal stud and vertical studhorizontal
stud Söderberg technology releases the highest proportion of
PAH emissions into the atmosphere, and both forms of Söderberg
operations release more PAHs than prebake-based operations. Some
PAH compounds have carcinogenic potential when present in the workplace
in high concentrations (as was the case previously in Söderberg
smelters). Current workplace conditions have greatly improved over
the past 20 years, with a reduction in PAH exposure of more than
55% and more effective preventive measures such as technical process
improvements, air-filtered vehicle cabs and advanced forms of respiratory
protection.
In addition to specific efforts to reduce GHGs, Alcan promotes
a two-pronged approach to addressing overall emissions reductions
from our aluminum production operations. Any Alcan smelter built
since 1980 uses the more efficient prebake technology, and existing
Söderberg-based smelters are being replaced with prebake-based
production capacity as well as being continually upgraded as new
technologies and processes are developed and introduced. For example,
since 1983, source reduction efforts in our horizontal stud Söderberg
potrooms and the Söderberg replacement program have resulted
in a 76% reduction in PAH emissions.
More recently, in 2001, Alcan's research and development commitment
resulted in the introduction of a new low-tar pitch used in the
smelting process that reduces PAH emissions by an additional 47%
in our Quebec, Canada Söderberg smelters. The cumulative effect
of these efforts since 1983 has resulted in a decrease of total
PAH reductions of 88% compared to earlier levels.
Quebec Smelting Facilities
PAH Total Emissions

Recycling Organic Waste
In Iceland, soil erosion caused by man and nature is a persistent
problem. After centuries of this ecological decline, many areas
are virtually stripped of topsoil and, therefore, cannot support
the growth of higher plant forms. Poor growing conditions and erosion
are especially prominent in the Greater Reykjavík area, home
to some 70% of the population. Ecological progress requires plant
nutrients and organic substances as a growing medium.
ISAL, an Alcan smelter operating in Iceland since 1969, is one
of several companies that assumed a lead role as a founding member
of SKIL 21, a project based on the recycling of organic waste for
use on eroded land. Waste categories include food waste, wood, paper,
cardboard, yard waste and manures. Currently, 16 companies and institutions
participate in separating waste at source, delivering organic waste
as raw materials for composting, and subsidizing transportation
and program costs.
ISAL provides separated food waste from the Company canteen, which
yields approximately 40% nutrient-rich and odour-free compost. In
2001, the plant contributed 22 tonnes of waste. Project benefits
include recycling, helping to fight local soil erosion, improving
the quality of life in the community, and generating unique opportunities
for local schools in the training and education of students in environmental
science, statistics and field work.

  

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The Gender Equality Awards
ISAL recently received The Gender Equality Awards from the
local community of Hafnarfjördur. The number of women
among employees has gone up in recent years, especially at
the management level, and ISAL is the only company among the
100 largest in Iceland managed by a woman. As most unskilled
workers are in the same wage class, there is no wage difference
between men and women.
Since November 2000, ISAL has received four such awards.
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P2Beyond Compliance in British Columbia
Alcan is the first large industrial operation in British Columbia
(B.C.), Canada, to inaugurate a Pollution Prevention (P2) Plan endorsed
by a local public advisory committee and the provincial government.
The goal of the P2 Plan is to move beyond regulatory compliance
by reducing or eliminating pollutants at source. Also, largely on
the strength of this P2 effort, Alcan's Kitimat Works is the first
industrial facility in B.C. to obtain a Multi-Media Environmental
Permit from the provincial government, a permit that addresses multiple
emissions, effluents and solid wastes.
The P2 Plan has already:
- Reduced chlorine consumption at Kitimat's casting operations;
- Eliminated the use of certain Halon gases;
- Reduced alumina losses due to wind and processing;
- Stopped sandblast waste from entering storm sewers;
- Introduced recycling of spent dry batteries;
- Reduced amounts of dissolved aluminum and fluoride in the metallurgical
laboratory effluent by at least 80%.
Current P2 targets aim to achieve a 10% reduction of greenhouse
gases by 2004; reduce anode paste consumption and produce a 10%
increase in cathode life by 2003; improve efficiencies in the use
of natural gas; reduce spent potlining; provide a 75% reduction
in the amount of alumina lost in wharf unloading and handling by
2003; and eliminate additional Halon gases (R12 and R22) by 2010.
The Company also contributed CAN$200,000 to a Haisla First Nations
initiative to have the National Oceanic Atmospheric Administration
(NOAA) study the impact of past PAH contamination on fish in the
Kitimat Harbour. Today, Kitimat Works has eliminated almost all
PAH releases from its liquid effluents.
Health Initiatives Support Sustainability
Early epidemiological studies that identified a risk of lung cancer
for smelter employees exposed to old Söderberg processes resulted
in preventive measures being introduced.
These include R&D efforts to develop a new low-PAH pitch, increased
health surveillance as well as industrial hygiene control and improvement
of working conditions. Among these efforts are a respiratory protection
program that requires the use of high-performance respirators, better
work practices, introduction of ventilated mobile equipment and
higher capacity ventilation systems to capture gases and dust.
A New Life for Isle-Maligne
Prior to the completion of the new Alma smelter, Alcan closed its
neighbouring 57-year-old Isle-Maligne facility in Quebec, Canada.
Approximately CAN$12 million was invested in cleaning up the 149,000-square-metre
(1.6-million-square-foot) site, including the removal of contaminated
soil and replacement with new fill. All the smelting potlines were
removed, scrubbers were demolished, and buildings were cleaned.
Alcan then donated the land and buildings to the community, which
plans to lease space to small and medium-sized businesses involved
in processing activities using aluminum, composite materials or
wood. This initiative boosts employment in the area, gives the old
site a new lease on life, and provides some tax relief for the Company.

 

  
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